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Safety Information

 

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Colorful images from The Effetre Glass factory!

The following information is provided to enhance your awareness of the health risks for the glass beadmaker. By providing this information I hope to help you enjoy the art of flameworking, while reducing your risk of injury. I hope you will not be discouraged, but instead use this information to increase your knowledge of this wonderful art form. Respect your equipment, and you will be both safe, and comfortable while you CREATE.

Eye Protection: It is absolutely necessary to wear either Didymium, AV or Aura lenses while working at the torch! We work with an oxygen/propane mix torch. Adding oxygen to propane makes our flame hotter, cleaner, and more efficient, thus making it easier to work the glass. At the same time the addition of oxygen creates ultraviolet, and infrared rays. When the glass is introduced into the flame the torch gives off sodium flare. Sodium flare, ultraviolet and infrared rays are potentially damaging to the eye. Didymium lenses provide approximately 85% protection, AV and Aura lenses provide approximately 95% protection. There are now more choices than ever for adequate eye protection please check with your distributor for the best choice for you, and the type of glass you work with.

Ventilation: It is important to use adequate ventilation while working on the torch. Propane has an odorant added to assist in leak detection, which some people are quite sensitive to. When brought to working and molten temperatures, the glass can give off a number of fumes, and gasses. The long-term affects of these fumes are at present unknown. More importantly, whenever fuel such as propane is burned, carbon monoxide gas is formed, and the percentage of room oxygen is greatly reduced. Symptoms of carbon monoxide poisoning include headaches, impaired vision, dizziness, mental fatigue, confusion, and nausea. A good exhaust system, such as a commercial grade, kitchen hood fan placed above your workstation is suggested. If this is not possible, creating cross ventilation with two windows, or a door, and window, will help. Placing a fan in each opening, one blowing in, one blowing outside is even better. Be sure to ventilate your studio for 1/2 an hour after turning of your torch. Be sure to purchase a carbon monoxide tester for your studio, and check for any problems. Only testers with a UL standard of 2034, or IAS 696, should be used. If you notice a metallic smell, or taste in your mouth, leave the studio, take a break, get some fresh air while you ventilate the room. Oxygen deprivation (Hypoxia) can have Long-term effects on the vascular and respiratory system.

Respiratory Hazards: Fuming metals and use of reduction frit, (glass containing metal oxides), create risk of heavy metal poisoning, (It is far better to use only 24 Karat gold and pure silver when fuming). It is important therefore to wear a respirator while working with these techniques. Additionally, working with enamel, glass, and reduction powder creates fine glass particles, which can enter our respiratory system. It is possible to purchase filters for both dust, and fumes, for use in respirators. When cleaning your beads and mandrels do so in water to avoid creating clay dust.  Clean your studio regularly, and use a wet rag to clean all dusty areas to protect your lungs from dust particles.

Oxygen/Propane tank, regulator, and torch use: Carefully follow all instructions that come with your regulators and torch. Make sure you understand how to safely use all of your equipment. Ask your welding supply company's representative as many questions as necessary for you to feel comfortable and safe, they are there to help you, and enjoy finding out about what flameworkers do. 

Please be sure to secure your gas tanks in your studio. The suggested way to do this is by chaining the tanks to a cart or the wall. Oxygen is a pressurized gas, creating a great risk to the user who is not aware of safe handling procedures. An oxygen tank that is not chained can fall and have its valve stem sheared off upon impact. If this happens, the possibly 2000 pounds of pressure in the tank will be released so quickly that the tank shoots like a rocket through anything in its path.

Always open the on/off knob, or valve on your oxygen tank all the way. This stops the pressure from building up in the tank. Never move oxygen tanks without the cap that covers the on/off knob. If it is necessary to transfer propane/oxygen tanks yourself, never leave them in a vehicle for prolonged periods of time. Propane is a liquid fuel. The risk with liquid fuel is created by a leak in the gas flow, and the danger of fire. Always open the on/off knob or valve on your propane tank just one or two turns, this enables you to turn off the flow of gas quickly. Better yet, purchase a set of quick disconnects, this allows you to immediately disconnect and stop the flow of gas. 

Be sure to check both oxygen, and propane tanks for leaks. This is most easily done with a spray bottle filled with soapy water. Spray on all fittings, at the torch, tank, and regulator. A leak from a propane tank can as it builds up, create an explosion that can be set off by something as simple as turning on a light. An oderant made from onions is added to propane to protect you from this, if you notice a sulfur like smell you are smelling the oderant, and could have a leak.

Never allow grease, oil, or any flammable or combustible materials to come into contact with your torch, hose, or tanks. Be certain to install Flashback arrestors with check valves to your regulators and hose, at the tank. Flashback arrestors stop a possible reverse flow of gas, or flame, by allowing the gas to flow in one direction only, and quenching a flame if present. Secure your torch to your workstation, and be sure to set your regulators to the correct setting for your use, a common formula is approximately twice the pressure in oxygen as propane. For instance, for Minor Bench Burners, Mini CC's, Bobcat's, Lynx’s and other small torches, propane 5, oxygen 10, for larger torches, propane 10, oxygen 20. At the end of each workday turn off your tanks, and release the pressure out of the hose by opening the valves at the torch.

Cuts and burns: Minor cuts and burns are almost unavoidable when working with glass and fire. However, a little common sense will go a long way, and keep you from getting seriously injured. Cuts are more easily avoided if you remember that the end of glass rods, and edges of glass strips are sharp. Be sure not to ever wipe off the surface of your workstation with your hand, and do not walk around your studio with bare feet. Keep your workstation, and studio floor as clean as possible. This is particularly important if you have small children or animals.

Serious burns can be completely avoided by working safely. Do not work when you are tired! You will never do your best work, and you are more likely to injure yourself. Always place your glass rods on a rest, if you are right handed keep your glass on the right side, if left handed on the left side. This is so you will not be tempted to reach over the flame. Point the hot ends of the glass rods away from you so that you never forget which end is hot, and pick up the hot end. Always cut hot glass stringers and canes from the rod handles in front of the torch, over your table, away from your lap. Do not touch the ends until you are certain they are cool. Remember that your paddle, presses, pad, etc will pick up some residual heat from working the glass.

A rolling chair that will allow you to move quickly if you drop any hot glass is a great idea. Some tiny burns from thermal shocking glass are difficult to avoid, however be sure to introduce the glass into the flame slowly, and carefully. Either move the end of the glass rod in and out of the flame quickly until you see the end start to glow, or put the end of the glass rod into the flame starting at the very tip, and slowly move it lower as it starts to get warm. Treat all burns immediately with ice to allow the skin to stop burning. Aloe vera gel is great for minor burns, as well as lydicane. Never treat a burn with any product containing oil, this can continue the burning process. Remember serious cuts and burns require a doctor's attention.

Dehydration: Flameworking is very dehydrating. Keep yourself hydrated by drinking plenty of fluids. More than the minimum requirement of eight glasses of water per day is a good idea. Additionally, you may find your eyes and, or nasal passages getting dry. A good saline formula eye drop (free of chemicals), will help keep your eyes comfortable and hydrated, and may increase your work time. Saline nasal spray is also available.

Muscle strains and aches: Working at the torch for hours on end is not a good idea. Try to take a break every hour or so. Go outside, get some fresh air, stretch your limbs, take a walk. Make sure you are comfortable while you work. Try to sit straight, with your arms relaxed, use arm rests if necessary, be sure your chair is the correct height for your table. Do not get into the habit of holding your head at an angle for long periods of time, try to work with your body as straight as possible. Be careful to lift things properly, bending your knees, not your back. Also it is a good idea to try to be aware of repetitive motion problems, break up your workday, or week so that you do not get carpal tunnel syndrome. Find out about stretches and exercises you can do for your neck, shoulders, back, arms and hands.

Skin protection: Protect your skin by wearing sunblock with at least 30 spf protection while working at the torch, remember the torch gives off UV rays just like the sun. Glass powders should never be touched with your bare hands so that you do not get these fine glass particles in your skin.

 Other safety tips: Be sure to have adequate light to avoid eyestrain. Make sure to have fire proof work surfaces and floor and up to date fire extinguishers in case of fire. Cheap and easy fire proofing for tables is galvanized or stainless steel sheet, ceramic or marble tile, and safety glass. Sheet metal scraps can be purchased from heating and plumbing supply stores, or scrap metal companies. Walls and floors can be protected with sheet metal, wonderboard, and tile. Fireproof blankets can also be used for floors, and are available from your welding supply store.

In closing please use this information as a reference only, check with your doctor, supplier, or other specialist in order to be sure you are safe. New information about associated health risks to artists is discovered constantly. I have included all of the information I know of, I may have missed something. Have fun, be safe, and make lots of beautiful beads.

 

Written and compiled by Kimberley R. Osibin © Copyright February 2001
 

To contact Kim call 415-259-7626 or e-mail kim@flameworkedbeads.com

 


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